Home / Milling Machine / Continuous Ball Mill
Continuous ball mill is used to grind coarse media to make fine powder with continuous operation. Having rich experience of production of competent and resourceful machinery, we have designed continuous ball mill for the continuous and efficient operation of grinding and mixing. It is provided with latest control system for the proper output and control the procedure. It is made to suit variety of materials and products. It is prepared with simple and best features like low power consumption and higher output of the product. It is used to grind fine material.
It is made from three compartment and screen. It contains three different compartments to reduce particle size gradually. It also contains diaphragms to regulate material level and control time of the withholding.
All three compartments contain different sizes of balls. Linear material and its shape is selected according to material to be ground. Material is fed into the first compartment for the primary grinding. Balls for primary grinding contain large diameter. Then material is transfers to second compartment for further grinding procedure. For the fine grinding, material is transferred to third compartment.
It is provided with efficient machinery like air classifier, blower and dust collector. It is provided with four rollers and two tiers for easy rotation of drum. It is also provided with girth gear, gear box and motor to effectively handle heavy duty grinding.
| Specification | Details |
|---|---|
| Type | Continuous Ball Mill |
| Application | Continuous grinding and mixing of materials like cement, minerals, chemicals, ceramics, and ores |
| Material of Construction | Mild Steel, Stainless Steel, High Chromium Steel, Alloy Steel, or Ceramic (for liners and balls) |
| Capacity | 1 ton to 100 tons per hour (depending on the model and application) |
| Ball Mill Dimensions | Diameter: 0.6 m to 4 m, Length: 1.2 m to 10 m (depending on the model and grinding capacity) |
| Ball Size | 25 mm to 150 mm (depending on material and desired particle size) |
| Screen Motor Power | 10 kW to 500 kW (depending on mill size, capacity, and material being processed) |
| Liner Type | Rubber, Steel, or Ceramic Liner (depending on the material being processed) |
| Control System | PLC-based control system with automated operation, process regulation, and monitoring |
| Grinding Efficiency | 85% to 95%, depending on material type, mill size, and ball size |
| Noise Level | Typically 85 dB(A) depending on motor size and operation |
| Lubrication | Automatic or manual lubrication system for bearings and motors |
1. Continuous Operation:
As the name suggests, a continuous ball mill operates continuously without the need to stop for loading and unloading materials. The material is fed into the mill, ground, and then discharged in a steady flow. This makes it suitable for high-volume production and continuous processes.
2. Higher Output:
Since the mill operates continuously, it can handle larger quantities of material at once, leading to higher throughput and output compared to batch-type mills. This makes it ideal for large-scale production processes where high volumes of material need to be processed.
3. Energy Efficiency:
Continuous ball mills are typically more energy-efficient compared to batch mills. The constant operation ensures that energy is used consistently over time, which reduces energy waste and helps achieve more efficient grinding.
4. Higher Capacity:
These mills have a larger capacity for processing material due to their continuous design. They are ideal for high-capacity grinding operations and are commonly used in large-scale industrial settings, such as cement factories or mining operations.
5. Control and Automation:
Continuous ball mills often come equipped with automatic controls to monitor and adjust parameters such as feed rate, speed, and temperature. This ensures consistent performance and the ability to maintain optimal grinding conditions throughout the operation.
6. Reduced Downtime:
Since material is continuously fed into and discharged from the mill, there is little to no downtime between batches. This continuous processing minimizes operational interruptions, leading to higher productivity and reduced labor costs.
