Disintegrator Mill

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Disintegrator Mill Manufacturer

We are well recognized manufacturer and exporter of best quality disintegrator mill. It is a sturdy equipment or machine that is effectively used for the quick and better grinding result. It is used for the grinding of coarse to fine material. It is used in refractory. It is also used for ores. We offer disintegrator mill with varied size range with varied configuration.

It can be used for wet materials too. To provide efficient grinding, we make use of high grade material for the construction of the disintegrator mill. It is also provided with competent screening system to offer consistent output.

Specifications of Disintegrator Mill

Specification Details
Type Disintegrator Mill
Application Grinding, crushing, and pulverizing materials such as chemicals, minerals, food products, plastics, and other solid materials
Material of Construction Mild Steel, Stainless Steel, or Alloy Steel (depending on material requirements and application)
Capacity 50 kg/hr to 50 tons/hr (depending on the size and model of the mill)
Size Reduction From 50 mm to 10 microns (depending on material and process settings)
Feed Size Up to 100 mm (depending on material type and mill design)
Output Size 20 microns to 500 microns (depending on the mill configuration, grinding time, and material)
Rotor Speed 1000 to 4000 RPM (depending on model and application)
Safety Features Emergency stop, overload protection, safety guards, and interlocks
Noise Level Typically 85 dB(A) depending on motor and grinding operation
Vibration Low vibration design with isolation mounts to minimize equipment wear and noise
Dust Control Optional dust collector or cyclone for controlling dust emissions

Features of Disintegrator Mill


1. High-Speed Operation:

The disintegrator mill operates at high speeds, typically between 1500-3000 RPM or more, which enables it to quickly break down larger materials into fine particles. The high-speed rotation of the blades or hammers causes intense shear and impact forces that fracture the material.

2. Compact Design:

Disintegrator mills are usually compact and designed for easy integration into existing production lines. Their relatively small size allows them to be installed in a variety of spaces without requiring extensive modifications to the existing infrastructure.

3. Low Maintenance:

Due to their robust construction, disintegrator mills require relatively low maintenance. They are designed to handle demanding workloads and can run for extended periods without frequent downtime for repairs or adjustments.

4. Airflow and Cooling System:

Many disintegrator mills are designed with an airflow or cooling system to prevent overheating during operation, especially when processing heat-sensitive materials. This helps maintain optimal operating temperatures and prevents damage to the machine and the material being processed.

5. High Capacity:

The disintegrator mill is capable of processing large volumes of material due to its high-speed and powerful design. This is beneficial for industries with high production demands, such as food, chemicals, and minerals processing.

6. Energy Efficient:

Although the mill operates at high speeds, many modern disintegrator mills are designed to be energy-efficient by minimizing power consumption while maximizing output. This helps reduce operational costs over time.